Application: Glass Processing
In the glass processing industry, from glass cutting, grinding, drilling to heat bending, each process relies on a stable and reliable compressed air. As the industry's requirements for product precision and productivity continue to improve, high-quality air supply has become the key to protect the quality of glass processing and enhance the competitiveness of enterprises. The ZAKF 100 HP
Screw Air Compressor from Dongguan Jubei Compressor Accessories Co., Ltd. has become the trusted choice of many glass processing companies due to its energy efficiency, stability and durability, and low maintenance costs.
A glass company in China specializes in high-end architectural and artistic glass processing. Before the introduction of the
ZAKF 100 HP screw air compressor, the compressor used by the company not only consumed high energy, but also fluctuated frequently in air pressure, which led to a decline in the precision of glass cutting, uneven surfaces during the grinding process, and the defective rate of the products was as high as 18%. At the same time, equipment failure is frequent, monthly downtime maintenance time up to 15 hours, seriously affecting the progress of order delivery, maintenance costs remain high. Mr. Li, the production manager, was deeply troubled: “The unstable air source put us at a disadvantage in the high-end market, and with constant customer complaints, we urgently needed to find a reliable solution.”
The ZAKF 100 HP screw air compressor revolutionized the situation after it was put into use. The direct-drive structure of the industrial frequency motor with the high-efficiency screw host, the volumetric efficiency is over 90%, compared with the previous piston air compressor, energy saving 25%, saving the enterprise more than 300,000 yuan per year in electricity expenses. Stable air pressure output (0.8 - 1.0MPa) and three-stage filtration system not only guarantee the precise operation of glass processing equipment, but also make the output air quality comply with ISO 8573-1 standard, and the defective rate of products is greatly reduced to 6%. The modular design and long-life key components have extended maintenance intervals to 6,000 hours and reduced downtime by 80%. “The new compressor is running very stably, the noise is controlled below 75dB, and the working environment in the workshop has been improved.” Mr. Li, the head of production, shared excitedly, “Since replacing the Screw Air Compressor, our productivity has now increased by 40%, customer satisfaction has improved significantly, and we are now more competitive in the high-end glass market.”
In addition to its outstanding performance, the ZAKF 100HP IF screw air compressor rugged cast iron body and adaptability to stable power grids enable it to operate reliably in 24-hour glass processing. Compared with inverter models, the lower initial investment cost and higher power factor save a lot of money for enterprises. In addition, Dongguan JOBE Compressor Parts Co., Ltd. provides a full range of after-sales service, including a one-year warranty, sufficient stock of original spare parts, and a team of professional engineers for installation and commissioning and regular maintenance services, for the stable production of glass processing enterprises to escort.
As the source manufacturer of screw air compressor , Dongguan JOABY Compressor Fittings Co., Ltd. has a strong production strength. 260 professional employees in 60,000 square meters of modern production base, strict control of each production process to ensure stable and reliable product quality. With an annual output of about 30,000 air compressors and 24,000 sets of after-treatment equipments, the company realizes 15-day delivery in Southeast Asia and the Middle East with 3 independent operating companies and 7 warehousing bases overseas.
