Application: Cnc Machine Processing
Today, as the manufacturing industry is moving towards high precision and intelligence, CNC (numerical control machine tool) machining has put forward stringent requirements on the stability, cleanliness and continuity of compressed air. From the milling and drilling of precision parts to the carving of complex surfaces, a stable and reliable air source is a key factor in guaranteeing machining accuracy and improving productivity. ZAKF, a brand of Dongguan Jubei Compressor Fittings Co., Ltd, has launched a 75 HP
Screw Air Compressor, which, with its high efficiency, stability and economic durability, has become the preferred air source solution for many CNC machining companies.
A precision manufacturing company in China specializes in CNC machining of aerospace parts, which requires high precision. Previously, the air compressor used was characterized by fluctuations in air pressure and impurities in the gas, which led to unstable clamping force of the pneumatic fixture on the CNC machine, increased wear of the precision tools, and large deviations in the dimensions of the machined parts, resulting in a scrap rate of up to 15%. At the same time, frequent equipment failure, monthly downtime maintenance time up to 12 hours, seriously affecting the progress of order delivery. Mr. Wu, the production director, said helplessly, “The unstable air source has repeatedly limited our cooperation with high-end customers, and the maintenance cost also remains high.”
With the introduction of the ZAKF 75 HP screw air compressor, the processing problems were effectively solved. The ZAKF 75 HP screw air compressor is driven by an industrial frequency motor, combined with an optimized twin-screw mainframe to ensure constant speed, high mechanical efficiency, and a better energy efficiency ratio than ordinary models, providing a stable air source of 0.8 - 1.0 MPa for CNC machine tools. The integrated multi-stage filtration device effectively filters impurities in the compressed air, ensuring clean operation of the pneumatic system. The intelligent control system monitors the exhaust pressure, temperature and other parameters in real time, providing early warning of abnormal conditions and reducing the risk of equipment failure. Manager Wu excitedly shared, "After the
Fixed Speed Air Compressor was put into use, the parts scrap rate dropped to less than 5%, the service life of the tool was extended by 40%, and the cost of tool replacement was saved more than 60,000 yuan per month. Moreover, the equipment runs stably, the downtime for maintenance has been reduced by 80%, the production efficiency has been greatly improved, and the customer satisfaction has been significantly increased."
In addition to excellent performance, the ZAKF 75 HP screw air compressor's rugged cast iron body structure ensures long-term continuous operation reliability with maintenance intervals of 4,000 - 8,000 hours. Wide voltage adaptability (380V ± 10%) and IP54 protection make it easy to cope with all kinds of complex industrial environments. Compared with inverter models, lower acquisition cost and failure rate, saving a lot of money and energy for enterprises. In addition, Dongguan JOBE Compressor Parts Co., Ltd. provides a full range of after-sales service, including a one-year warranty, sufficient stock of original spare parts, and a team of professional engineers for installation, commissioning and regular maintenance services for the CNC machining enterprises to ensure the continued stability of production.
