In the textile industry, automated production is rapidly advancing, from spinning, weaving to printing and dyeing, each process has a high dependence on a stable and reliable air source. ZAKF, a brand of Dongguan Jubilee Compressor Fittings Co., Ltd, has launched a
30 HP Screw Air Compressor, which has become the core equipment for many textile enterprises to optimize their production process and enhance their competitiveness by virtue of its high energy efficiency, stable output, intelligent operation and maintenance and other significant advantages.
In the spinning process, airflow spinning machines have stringent requirements on the cleanliness and stability of compressed air. "Jingwei Textile Group, as a large domestic spinning enterprise, had experienced uneven yarn thickness due to fluctuations in air supply from the air compressor, resulting in a high reject rate of 12%. After the introduction of ZAKF 30 HP
Screw Air Compressor, its third-generation asymmetric screw rotor ensures a stable exhaust volume of 4.5-6m³/min (0.8MPa working condition), and the energy efficiency ratio reaches more than 3.2kW/(m³/min), which is 10% energy-saving compared with the previous equipment. Mr. Zhang, the director of the equipment, introduced that after this
Screw Type Compressor was put into use, the quality of yarn was significantly improved, the defective rate was reduced to 5%, and the annual saving of raw material loss and electricity costs exceeded 300,000 yuan.
In the weaving process, the high-speed operation of air-jet looms depends on a stable air source. "Before the replacement of the equipment, Huayu Weaving Factory had frequent loom stoppages due to insufficient air pressure, with an average of 15 hours of production downtime per month. After replacing the ZAKF 30 HP screw air compressor, the overload protection function of the belt drive system and the adaptability to voltage fluctuations of ±10% allow the looms to operate stably even under complex power conditions. Ms. Lee, the plant manager, is pleased to say, “The continuous running time of the looms is now much longer, the monthly output has increased by 18%, the maintenance cycle has been extended from 2,000 hours to 4,000 hours, and the overall operation and maintenance cost has been reduced by 18%.”
The printing and dyeing workshop's sizing and printing machines also have extremely high requirements for air source stability and cleanliness. "After adopting the ZAKF 30HP screw air compressor, Sunshine Dyeing & Printing Co., Ltd. adopted the integrated intelligent control module to monitor the oil temperature, pressure and other parameters in real time, so as to provide early warnings of abnormal conditions, and to avoid wastage of dyes and delays in ordering due to equipment malfunctions. Mr. Wang, Technical Director, shared, “The intelligent monitoring system has helped us find and solve many potential failures in time, and production continuity has been greatly ensured, while customer complaints have dropped by 40%.”
