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Troubleshooting Guide for Screw Air Compressor Failure to Load
When an Screw air compressor fails to load, troubleshoot as follows: 1. Inlet Valve Not Opened Check if the inlet valve opens during loading. See if there’s any foreign matter or if it’s stuck. Verify if the solenoid valve has power supply. 2. Pressure or Temperature Sensor Check if the pressure or temperature sensor is abnormal. 3. Air Leakage in Solenoid Valve Control Pipe Identify the leakage point and replace the air pipe. 4. Clogged Oil - Gas Separation Core Replace the oil...
Troubleshooting Guide for Screw Air Compressor Failure to Start
When an air compressor fails to start, troubleshoot as follows: 1. Check Power Supply Inspect if the power supply incoming line is normal. Look for phase loss, phase sequence errors, and check if the voltage is too high or too low. Verify that the power cord and air switch meet the specifications. 2. Transformer and Fuse Check if the input and output of the transformer are normal. Also, inspect whether the fuse is in good condition. 3. Emergency Stop Switch Replace or short -...
In industrial production, the high energy consumption of screw air compressors and the pollution issues associated with traditional oil-lubricated compressors have long been two major obstacles to achieving green production. Dongguan Jiubei Compressor Parts Co., Ltd. has introduced the Oil-Free Compressor, which not only inherits the energy-saving features of traditional compressors but also employs innovative technology to address industrial pollution challenges, providing clean and efficient...
In industrial production, screw air compressors serve as critical power equipment, and their energy consumption issues have long posed a significant challenge for businesses. Dongguan Jiubei Compressor Parts Co., Ltd., a company deeply rooted in the compressor industry, has addressed this pain point by introducing a new generation of Screw Air Compressors. Through technological innovations, these compressors achieve significant energy savings, providing an effective solution for industrial...
Solution to Overheating Problem of Air Compressor
Summer's Here! Support your compressor safty & stable running to pass the High Temperature testing. Hi friends, summer's back with its scorching heat – that annual "high-temperature exam" for our air compressors is on! ZAKF's been in this industry for 20+ years. We are very experienced on it. That's why we've put together this complete hot-weather survival kit to help your machines run stable, safe, and efficient all summer long. Step 1: Don't Panic at high temperature – Know What's...
Say Goodbye to Corrosion Worries in Compressed Air Systems
What is Corrosion? Corrosion, also known as rust or oxidation, is a natural process that occurs when untreated metal comes into contact with corrosive elements such as oxygen, hydrogen, or water. Over time, this process leads to metal degradation, compromising the integrity of compressed air piping networks. How Corrosion Affects Compressed Air SystemIn compressed air system, corrosion has multiple detrimental effects. It releases impurities into the air, reduces pipe diameter, and restricts...
How to Choose the Right Location for Your Air Compressor？
Why Compressor Location Matters Selecting a compressor location is never arbitrary – its impact spans multiple dimensions: 1.Efficiency: Proper placement prevents overheating, malfunctions, and unnecessary energy waste. 2.Cost & Longevity: Poor positioning leads to frequent breakdowns, costly repairs, part replacements, and reduced equipment lifespan. 3.Safety & Productivity: Uncontrolled noise/vibration distracts workers, lowers efficiency, and poses health risks. Key Factors for Air...
In mobile work scenarios, portable air compressors are indispensable equipment, with portable diesel air compressors and portable electric air compressors being widely used. Many users wonder: do the two operate on the same principle? In fact, they share commonalities in their core compression mechanisms, but there are significant differences in their power sources and energy conversion pathways. From the perspective of core compression principles, the air compression processes of both are...
What are the differences between screw air compressors and oil-free compressors?
In industrial production, air compressors are indispensable key equipment. As the two main types, screw air compressors (screw air compressor) and oil-free compressors (oil-free compressor) exhibit significant differences in performance and applicable scenarios. Understanding these differences can help businesses select equipment that precisely meets their specific needs. Core Structure and Operating Principles The core component of a screw air compressor (screw compressor) is a pair of...
What are the brands of screw air compressors?
The following are the main brand classifications and representative enterprises of screw air compressors: 1、 International leading brand Atlas Copco (Sweden): a global leader in industrial compression technology, with screw machine technology and energy efficiency as industry benchmarks, it has significant advantages in high-end industries. Ingersoll Rand (USA): With 150 years of technological accumulation, the permanent magnet frequency conversion series is widely popular in the automotive and...
ZAKF Portable Air Compressor, Leading the New Industry Trend
With the continuous innovation of global industrial technology, air compressor as the basic power equipment, its technological development and application expansion have attracted much attention, ZAKF, as the innovation leader in the industry, has brought new vitality to the market with its new Portable Air Compressor series, including Portable Diesel Air Compressor and Portable Electric Air Compressor, redefining the industry standard. ZAKF, as the industry's innovation leader, has brought new...
Common faults and solutions for screw air compressors
Common faults and solutions of screw air compressors 1)Unable to start the machine 1: Voltage is too low, voltage protection limit Solution: Add a voltage stabilizer or transformer to make the voltage reach the specified requirements 2: The phase sequence of the power supply is incorrect Solution: Electrical personnel inspect and replace the wires 3: The start button has poor contact Solution: Electrical personnel inspect and replace 4: The emergency stop button is not...
ZAKF Portable Air Compressors Revolutionize Your Productivity
In today's fast-paced industrial and commercial world, efficient and reliable power equipment is the key to boosting productivity. As a leader in air compressors, the ZAKF brand is committed to providing superior products and services to customers around the world. Recently, ZAKF has launched a series of portable air compressors, including Portable Diesel Air Compressor and Portable Electric Air Compressor, to meet the diverse needs of different scenarios. ZAKF's Portable Diesel Air Compressor...
Why The Screw Air Compressor head rotor is rusty？
Why The Screw Air Compressor head rotor is rusty？ How to avoid screw air compressor head rotor rusty？ This is the Solutions when the rotor of the screw machine is rusty. In order to avoid the loss of production due to rusting of your screw machine, the following precautions are taken. First, we need to know why the screw main unit accumulates water: 1 Friends who have used air conditioners know that the air conditioner has a drain pipe. Normally, the air conditioner can discharge 20-25 liters...
Core differences between oil free scroll compressor and screw air compressor
The oil free scroll compressor and the oil free screw compressor, as the mainstream oil free compression technology, have significant differences in their structural principles, performance and industrial applications. Combined with the technical experience of ZAKF screw compressor suppliers, the following is a multi-dimensional comparison of the characteristics of the two, and provide selection reference: First, the technical principle and structural differences oil free scroll...
The compressed air requirements for semiconductor manufacturing have been upgraded from the traditional Class 0 oil-free standard to ultra-clean vacuum. Taking 7nm chip production process as an example, lithography needs air source with oxygen content <1ppm and particle size <0.1μm, while ZAKF screw compressor supplier has improved the purity to 10-⁷Pa through material innovation, precision upgrading and intelligent monitoring, which has become the core equipment of TSMC and other wafer...
The correct selection of oil free screw air compressor directly affects the operating efficiency and cost, combined with the characteristics of oil free compressor, oil free scroll compressor, centrifugal compressor and other models, the following is a systematic selection guide: I. Core Parameter Analysis Air Discharge (m³/min) Calculation should be based on the total demand of the air consuming equipment, multiplied by a 1.2 safety factor. For example, if the total air consumption of a...
How to solve the problem of unstable air pressure of oil free screw compressor?
The unstable air pressure of oil free screw air compressor is often caused by leakage, control failure, load fluctuation and other factors, combined with the characteristics of oil free compressor, oil free scroll compressor, centrifugal compressor and other models and the technical experience of ZAKF screw air compressor manufacturers, the following solutions are targeted. combined with the characteristics of oil free compressor, oil free scroll compressor, centrifugal compressor and ZAKF...
Analysis of the reasons why oil free screw air compressor keeps pumping air without stopping
Oil free screw compressor keeps running without stopping, which may be caused by pressure switch failure, system leakage, abnormal inlet valve, controller failure or sudden load change, etc. Combined with the characteristics of oil free compressor, oil free scroll compressor, centrifugal compressor, water lubricated oil free compressor and other models, it is analyzed as follows. lubricated oil free compressor and other models of characteristics, specific analysis is as follows: First,...
100% oil free and clean, breaking through the clean ceiling of the industry dry vacuum pump adopts oil free compression chamber design (such as the claw/screw rotor structure of ZAKF dry screw pump) to completely eliminate lubricant contamination. In semiconductor chip packaging, ZAKF dry scroll pumps have passed ISO 14644-1 Class 5 cleanroom certification, with gas oxygen content <1ppm, meeting the ultra-clean demand of 7nm process; in pharmaceutical freeze-drying scenarios, 316L stainless...
In industrial production and scientific research, the selection of vacuum pumps has a direct impact on the efficiency and quality of results. This article focuses on oil vacuum pump, oil free vacuum pump and Dry screw vacuum pump, combining with the technical advantages of ZAKF screw air compressor manufacturers, to provide you with accurate selection strategy. First, according to the technical parameters to lock the core model vacuum demand to determine the direction of the model:...
What is the role of vacuum pumps in manufacturing?
Vacuum pumps, as the “invisible power source” of manufacturing industry, provide key support for each process by creating negative pressure environment. As a ZAKF screw air compressor manufacturer with 20 years of industry experience and 60,000㎡ production base, our vacuum pumps have a monthly production capacity of 500 units, support CE/ASME and other global certifications for customization, and rely on 7 overseas warehouses to achieve 15 days' extremely fast shipping in Southeast Asia /...
How long can a vacuum pump work continuously?
The continuous working time of vacuum pump directly affects the continuity and stability of industrial production. As a ZAKF screw air compressor manufacturer with 20 years of experience and 60,000 square meters of production base, our vacuum pumps are customized to support global certifications such as CE/ASME, with a monthly production capacity of 500 units, and a 15-day delivery to Southeast Asia / Middle East based on 7 overseas warehouses. Below is an analysis of the continuous...
How to solve the high oil temperature of diesel air compressor?
Diesel air compressors in industrial applications often suffer from high oil temperatures leading to downtime and affecting production efficiency. As a ZAKF screw air compressor manufacturer with 20 years of experience and 60,000 square meters of production base, our diesel models have a monthly production capacity of up to 800 units, support CE/ASME and other global certifications, and rely on 7 overseas warehouses to achieve 15 days' fast shipping in Southeast Asia / Middle East. The...
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.