ZAKF
Screw Air Compressor is a supplier of ZAKF Screw Air Compressors, which stands out with a series of unique technologies, showing significant advantages in terms of performance, energy saving and reliability.
Innovative Screw Rotor Design, One Step Ahead in High Efficiency Compression
ZAKF screw air compressor adopts deeply optimized asymmetric tooth rotor, which is different from the conventional symmetric tooth design. Through computer simulation and numerous experiments, the tooth curve fits the gas compression characteristics, and at high speeds, the rotor mesh is tight, gas backflow and leakage are greatly reduced, and the volumetric efficiency is increased by 15%-20% compared with the traditional design. For example, in a large-scale machinery manufacturing factory, the ordinary screw air compressor used in the past, under high load operation, the exhaust volume fluctuates significantly, affecting the production efficiency; after replacing the ZAKF screw air compressor, the stable exhaust volume ensures the efficient operation of various types of pneumatic equipment, and the production efficiency is significantly improved. At the same time, the rotor is made of specially customized high-strength alloy material, which has undergone special heat treatment process, with excellent wear resistance and fatigue resistance. Even after long-time high-speed operation, the performance is still stable, effectively avoiding unstable air supply caused by wear and tear of parts, and the service life is much longer than that of the counterparts.
Intelligent Frequency Conversion and Precise Control, More Accurate Matching of Air Usage
Intelligent control system is called the “intelligent brain” of ZAKF
Screw Compressor. High-precision sensors monitor exhaust volume, pressure, temperature, speed and other key parameters in real time, and transmit the data to the intelligent controller quickly. When changes in air demand are detected, the controller, relying on advanced big data analysis and intelligent algorithms, responds quickly to accurately adjust the motor speed through vector frequency conversion speed control technology, realizing precise control of the screw rotor's operating speed and then quickly adjusting the exhaust volume. Compared with traditional V/F controlled air compressors, ZAKF's vector control can realize a wider speed range, faster dynamic response and more accurate pressure control, ensuring that the air supply volume is seamlessly matched with the actual air demand. In the electronics manufacturing industry, equipment on the production line starts and stops frequently, and the demand for air fluctuates greatly. The intelligent control system of ZAKF screw compressor can complete the speed adjustment in a very short period of time (response time ≤ 0.01 seconds) to ensure the stability of the air supply pressure to avoid the unstable pressure affecting the precision of electronic component assembly. In addition, the system supports cluster control of multiple air compressors. In large-scale production scenarios, multiple equipments automatically work together according to the actual air consumption and reasonably distribute the load to ensure that each equipment is in the high-efficiency operation zone, and even if part of the equipment fails suddenly, the other equipments can quickly replenish the air volume to maintain uninterrupted air supply, which significantly improves the reliability of air supply.
System optimization, all-round reduction of air supply interference
In terms of air intake system, ZAKF screw compressors are equipped with high-efficiency air filters, with filtration precision far exceeding the standard of the same industry, which can effectively filter out fine dust and impurities in the air, preventing them from entering into the compressor, and avoiding fluctuations in air supply due to poor intake or wear and tear of components caused by impurities. At the same time, carefully optimize the layout of the intake pipeline, reduce the number of elbows, reduce intake resistance, to ensure that the air enters the compressor smoothly, to ensure that the compression process is stable and efficient. In the exhaust system, the pressure stabilizing storage tank and the high-precision pressure regulating valve work together. The storage tank can store a certain amount of compressed air, released in time when the peak of air consumption, buffer pressure fluctuations; pressure regulator valve is based on the set pressure value, automatic and accurate adjustment of the exhaust volume, to ensure that the output pressure is stabilized in a very small fluctuation range. In addition, the cooling system of the equipment adopts a high-efficiency radiator with an intelligent temperature-controlled fan, which can quickly dissipate the heat when a large amount of heat is generated by high-speed operation, so that the internal temperature of the equipment can be stably controlled in the appropriate zone, avoiding the influence of high temperature on the performance of components and the stability of the air supply, and ensuring the stable supply of the equipment under prolonged high-load operation.
