In industrial production,
Screw Compressor as a key equipment, bear the responsibility of providing stable compressed air. However, it is inevitable that all kinds of faults will occur in long time high load operation, which will disturb the production of enterprises. China's well-known
Screw Air Compressor supplier Jiubei, with rich experience and professional technology, to help enterprises to solve the problem, many successful customer cases is the strength of the testimony.
High temperature: affecting efficiency and equipment life
High temperature of screw compressor is one of the common failures. Failure of the cooling system is the main cause. Scale build-up inside the cooler, damage to the cooling fan or insufficient cooling water flow can prevent heat from escaping. In addition, insufficient lubricating oil, deterioration in quality, or prolonged overloading of the compressor can also cause temperatures to soar.
Customer Case: An automotive parts manufacturer's screw compressor continued to exceed the temperature limit due to serious scale buildup on the cooler, resulting in frequent equipment shutdowns and alarms, and a drop in productivity of nearly 30%. Jiubei technical team responded quickly by using professional cleaning agent to deep clean the cooler, replacing the high-efficiency heat dissipation components, and optimizing the operating parameters. After the treatment, the compressor temperature returned to normal, production efficiency increased, and the loss caused by downtime was reduced by more than 100,000 RMB per month.
Pressure abnormality: interfering with production stability
Abnormal pressure manifests itself in the form of too low or too high discharge pressure. The low discharge pressure may be caused by the actual gas consumption exceeding the output of the unit or the failure of the bleeder valve; the high pressure is often caused by the failure of the inlet valve and improper setting of the pressure switch.
Customer Case: A food and beverage manufacturer had unstable discharge pressure in its screw compressor, which led to abnormal operation of filling equipment and reduced product qualification rate. Jiubei technicians installed an intelligent adjustment system to monitor and automatically adjust the air volume in real time. At the same time, Jube professionals overhauled the bleeder valve and pressure switch and recalibrated the parameters. After the modification, the fluctuation of exhaust pressure was controlled within a very small range, the filling equipment operated stably, and the qualified rate of products increased from 85% to 98%.
Excessive Noise: Harmful to the Working Environment
Excessive noise not only affects employees' working experience, but also may harm their health. Noise can be caused by worn, loose or unbalanced mechanical parts, turbulence in the piping, and problems with the electrical system.
Customer Case: In an electronics manufacturing factory, employees were exposed to a noisy environment for a long period of time due to noisy screw compressors, which resulted in reduced work efficiency and complaints. Jiubei provided noise reduction materials and vibration damping devices, and optimized the structure of the equipment; Jubilee also conducted a comprehensive inspection of the equipment, replacing worn-out bearings, gears and other parts, and reinforcing loose parts. As a result, compressor noise was reduced from 95 dB to less than 70 dB, employee comfort was improved, and productivity increased by 15%.
Screw compressor failures can be tricky, but with the professional support of Jiubei screw air compressor manufacturers, companies don't need to worry. With their technical strength and rich experience, they ensure the stable operation of industrial production and help enterprises to move forward steadily on the road of efficient production.
