In the industrial compressed air field, single-phase screw air compressors are preferred for small and medium power scenarios due to their 220V power adaptability and compact design. As a
ZAKF Screw Air Compressor manufacturer with an annual output value of about 500 million yuan and a production base of 60,000 square meters, our single-phase screw models have a monthly production capacity of 2,500 units, and we rely on 7 overseas warehousing bases to achieve 15-day shipping in Southeast Asia / Middle East, providing global industrial users with “customization + fast delivery” double value. We provide global industrial users with the double value of “customization + fast delivery”. The following is an analysis of application scenarios and ZAKF solutions from five core industries.
I. Small Manufacturing: Flexible Adaptation for Decentralized Gas Consumption Scenarios
Application Scenario:
Electronic component manufacturing, precision instrument processing, small machinery assembly and other workshops, pneumatic tools (such as pneumatic screwdrivers, sandblasters), equipment blowing and automated production line air supply, the flow demand is usually 5-30m³/min, pressure 0.4-0.8MPa.
ZAKF solution:
Customized rotor design: adopting 5:6 asymmetric tooth rotor, optimizing the profile for the low noise demand of electronic workshop (≤75dB), reducing the noise by 8-10dB compared with the traditional model, and at the same time, through the 5-axis machining center in the 60,000m2 production base, the rotor accuracy is ensured to be ±0.005mm, and the compression efficiency is improved by 12%;
Extremely fast delivery capacity: relying on the monthly production capacity of 2,500 units, the company has been providing the following services for Shenzhen's air supply industry. Relying on the monthly production capacity of 2,500 units, the company has realized 72-hour customized shipment for an urgent order of an electronic factory in Shenzhen, and synchronized the delivery with the post-processing equipment (monthly production capacity of 2,000 units) to shorten the cycle of production line reconstruction.
Second, the food and pharmaceutical industry: clean standards of energy efficiency balance
Application Scenario:
Aseptic air supply for bakery fermentation, pharmaceutical drying, and power air source for vacuum packaging machines and filling machines, which need to meet clean standards such as FDA and GMP, and the flow rate fluctuates greatly (10-50m³/min).
ZAKF Technical Advantages:
Oil free screw technology: Developing water-injected cooled single-phase screw machine, avoiding lubricant contamination, with gas cleanliness up to ISO 8573-1 Class 0. A case study of a Southeast Asian cookie factory shows that this model saves energy by 25% compared with the traditional oil-injected screw machine, and reduces maintenance cost by 40%;
Global after-sales network: 3 overseas operating companies provide localized services for Indian pharmaceutical factories, remotely diagnose the operating status of the equipment through the intelligent monitoring system, with a response time of ≤2 hours, ensuring continuous gas supply to the GMP workshop.
Commercial Services and Distributed Energy
Application Scenario:
Central air conditioning system of hotel chains, negative pressure suction device of small hospitals, aeration equipment of community sewage treatment stations, with a flow rate of 15-40m³/min and a pressure of 0.3-0.6MPa, which often needs to be adapted to the environment of 220V single-phase power supply.
ZAKF capacity support:
Waste Heat Recovery Integration: single-phase screw machine customized for a hotel in Thailand, compression heat for hot water supply (60-80 ℃), annual gas cost savings of $15,000, based on the annual output value of 500 million yuan of production capacity, from design to mass production of this model in just 28 days;
Warehousing and Logistics Advantage: 7 warehousing bases to ensure that customers in the Middle East region to obtain spare parts in 15 days, a hospital in Dubai, the urgent replacement of compressors, ZAKF through the emergency replacement When a Dubai hospital urgently replaced a compressor, ZAKF realized equipment replacement in 48 hours through local warehouses, shortening 60% of the industry average cycle.
Construction and Municipal Engineering: Portable and Efficient Mobile Work
Application Scenarios:
Spraying equipment for renovation projects, municipal pipeline blowing, and air supply for small infrastructure pneumatic tools require a flow rate of 20-60m³/min, and often need to be adapted to temporary 220V power supply at construction sites.
ZAKF Customized Solutions:
Vehicle-mounted integrated design: Customized vehicle-mounted single-phase screw machine for Australian construction company, with anti-vibration base and IP54-rated motor, adapting to the bumpy environment of the construction site, and a monthly production capacity of 2,500 units to ensure that bulk orders can be delivered within 10 days;
Intelligent Frequency Control: Developing special frequency control algorithm for single-phase power supply, the efficiency fluctuation of the equipment is ≤5% under 30%-100% load, and a municipal project in New Zealand shows that this program is 40% more energy efficient than diesel compressors, and there is no exhaust gas emission.
V. Agriculture and light industry: economic choice for decentralized gas
Application Scenario:
Greenhouse greenhouse gas fertilizer delivery, textile factory air jet looms, feed processing gas conveying, flow rate 8-35m³/min, pressure 0.5-0.9MPa, often distributed in remote areas with weak power grids.
ZAKF Technology Adaptation:
Wide Voltage Design: For the fluctuation of power grid in rural areas of Southeast Asia, 220V±15% voltage adaptable model is launched. In a case of a Vietnamese rice mill, the equipment still maintains stable operation when the voltage fluctuates, and the failure rate is reduced by 70% compared with the traditional model;
Post-processing supporting capacity: a monthly output of 2000 sets of post-processing equipment (dryers, filters) can be synchronized with the host supply, for Pakistani textile mills to provide “air compressor + dryer” all-in-one solution to ensure that the dew point of compressed air ≤ -40 ℃.
Sixth, ZAKF factory advantage: from the application understanding to the delivery of the whole chain of protection
60,000 square meters of production base is equipped with German rotor grinder, to support customers to customize special working conditions models (such as high temperature, high humidity environment), from the confirmation of demand to the sampling in just 15 days, the annual proportion of customized orders up to 35%.
The 7 warehousing bases cover the major markets of the “Belt and Road”, and the turnover rate of core spare parts for single-phase screw compressors reaches 3 times per month, which is in line with the localized team of the overseas operating companies to achieve the service commitment of “15-day shipment + 24-hour response”.
As a manufacturer of screw air compressors, ZAKF always drives product innovation with “industry demand + customized capacity”. Whether it is precision air supply for electronic workshop or aseptic demand for food factory, we provide full-cycle service from model design to after-sales maintenance for global industrial users with our 60,000m2 production base and 7 warehouses logistics network. For single-phase screw machine application solutions in your industry, please contact the ZAKF team, and let our 2500 units/month capacity and 15-day shipping mechanism be the driving force behind your business growth.
