ZAKF
Screw Air Compressor supplier, as a professional manufacturer in the industry, with advanced technology and rich experience, deeply explores the energy-saving potential of Permanent magnet variable frequency air compressor, and provides energy-efficient compressed air solutions for enterprises.
Permanent Magnet Synchronous Motor Drive, Reducing Energy Consumption from the Source
The energy-saving advantage of Permanent magnet variable frequency air compressor is firstly embodied in the core power system -- permanent magnet synchronous motor. Permanent magnet variable frequency air compressor produced by ZAKF screw air compressor manufacturer is equipped with high-performance permanent magnet synchronous motor, which is made of rare-earth permanent magnet material and does not require excitation current, and its efficiency is higher than that of traditional asynchronous motor, and it is more efficient than traditional asynchronous motor. Compared with traditional asynchronous motors, their efficiency is increased by 10% - 15%. The rotor of the motor generates a magnetic field directly from the permanent magnets, which reduces electromagnetic loss and maintains a high torque output at low speeds, avoiding the problem of a significant drop in the efficiency of traditional motors due to a reduction in speed, thus reducing the energy consumption of the compressor from the source.
Optimize system design to reduce energy loss
ZAKF screw air compressor manufacturer focuses on overall system optimization in the design and development ofPermanent magnet variable frequency air compressor to further enhance energy saving effect. By optimizing the rotor tooth design and adopting advanced asymmetric tooth rotor technology, it reduces the backflow and leakage of gas in the compression process and improves the volumetric efficiency; at the same time, it carries out fine design of the cooling system and the oil circuit system to ensure that each component operates efficiently and cooperates with each other, and reduces the energy loss due to the internal resistance of the system and the accumulation of heat. In addition, ZAKF Permanent magnet variable frequency air compressor also has an intelligent dormancy function, which automatically enters the dormant state after a certain period of no-load operation to maximize energy saving.
Intelligent Frequency Conversion Speed Regulation, Realizing Gas Supply on Demand
Permanent magnet variable frequency air compressor is equipped with intelligent frequency conversion speed regulation system, which can automatically adjust the motor speed according to the actual gas demand, precisely control the exhaust volume, and realize “gas supply on demand”. When the enterprise production gas load decreases, ZAKF Permanent magnet variable frequency air compressor automatically reduces the speed and reduces the power output; when the gas load increases, it can quickly respond and promptly increase the speed to ensure the gas supply. Compared with the traditional fixed-frequency air compressor's “constant speed operation and redundant deflation” mode, this flexible operation mode has remarkable energy-saving effect. According to the actual application data, in some industries with large fluctuations in air consumption, such as machining, food packaging, etc., the use of ZAKF Permanent magnet variable frequency air compressor can reduce the consumption of electricity by 30% - 40%.
Waste Heat Recovery, Enhancing Comprehensive Energy Utilization
In addition to the direct energy saving during the operation of the equipment, ZAKF Permanent magnet variable frequency air compressor can also realize the secondary utilization of energy through waste heat recovery. In the process of compressed air, a large amount of heat energy will be generated. ZAKF screw air compressor suppliers configure the equipment with efficient waste heat recovery devices to recover the heat carried by high temperature lubricating oil and compressed gas, which can be used to heat the production water, workshop heating, etc., realizing the recycling of energy, further improving the comprehensive utilization rate of the enterprise's energy, and reducing the overall energy consumption costs.
ZAKF screw air compressor manufacturers are always committed to providing users with high-performance, low energy consumption Permanent magnet variable frequency air compressor products. From the innovative design of core components to the application of intelligent control systems and comprehensive energy-saving services, ZAKF's professional technology and perfect solutions help enterprises give full play to the energy-saving advantages of Permanent magnet variable frequency air compressor, and promote the development of enterprises in the direction of green energy-saving while lowering production costs. If you want to know more about the energy-saving advantages of Permanent magnet variable frequency air compressor and ZAKF products and services, please feel free to contact us and we will provide you with detailed answers and professional services.
