In industrial production, screw air compressors are used as key air source equipment to provide stable compressed air for various production processes. However, many enterprises do not understand the principle of how screw air compressors compress air through the rotation of the screw,
ZAKF Screw Air Compressor supplier, as a professional manufacturer in the industry for many years, with deep technical accumulation and rich practical experience, we will unveil the mystery of air compression of screw air compressors, help enterprises better understand the operating principle of the equipment, and realize the scientific use and maintenance.
Overview of the basic structure and working principle of screw air compressor
Screw air compressor mainly consists of a pair of mutually meshing yin and yang rotors, shell, air inlet, exhaust port, etc. ZAKF screw air compressor manufacturer produces screw air compressor, adopts high-precision machining technology to manufacture rotor, to ensure that the matching precision between the rotors, to lay the foundation for efficient compressed air. Its working process is based on the principle of volume change, through the rotation of the screw rotor, changing the size of the volume between the teeth, so as to realize the inhalation, compression and discharge of air.
Air Discharge Stage
When the inter-tooth volume decreases to a certain degree and the pressure reaches the set value, the exhaust port opens and the compressed air is discharged from the compressor under pressure into the subsequent storage tank or air-using system.ZAKF Screw Air Compressor suppliers carefully design the exhaust system to ensure that the compressed air can be discharged quickly and stably, avoiding pressure loss. At the same time, through the intelligent control system to monitor the exhaust pressure and flow in real time, according to the actual demand for air automatically adjust the equipment operating status, to ensure the stability and reliability of air supply.
Air intake stage
When the screw rotor begins to rotate, the air inlet opens and the volume between the teeth of the yin and yang rotors gradually increases, forming a local vacuum. Under the action of atmospheric pressure, air enters into the inter-tooth volume through the air inlet port, which is the air intake stage. zakf screw air compressor suppliers give full consideration to the air flow characteristics when designing the air intake system, optimize the shape and position of the air inlet port, so that the air can enter into the compressor smoothly and efficiently to reduce the air intake resistance and reduce the energy consumption.
Air compression stage
As the screw rotor continues to rotate, the teeth of the yin and yang rotors gradually mesh with each other, and the volume between the teeth decreases continuously. The air being sucked in is trapped in the volume between the teeth, and as the volume decreases, the air is compressed and the pressure gradually increases. zakf screw air compressor adopts advanced asymmetric tooth rotor technology, compared with the traditional tooth shape, this design can make the air in the compression process with less backflow and leakage, and the compression is more efficient. At the same time, the special structure of the rotor makes the compression process smoother, reduces the vibration and noise during the operation, and extends the service life of the equipment. During the compression process, lubricating oil is injected between the rotors to lubricate, seal and cool, further improving compression efficiency and equipment stability.
ZAKF screw air compressor stands out with a number of technical advantages in the process of compressing air. In addition to the above mentioned asymmetric tooth rotor technology and intelligent control system, ZAKF also adopts energy efficient motors and optimized transmission system to provide strong and stable power for the rotation of the screw rotor and reduce energy loss. Its innovative cooling and lubrication system design can effectively control the operating temperature of the equipment, ensure the performance of the lubricating oil, reduce the wear and tear of the components, so that the
Screw Compressor always maintains efficient compression performance.
Understanding the principle of air compression through the rotation of the screw helps enterprises to better select and use the equipment.ZAKF
screw air compressor suppliers not only provide you with excellent performance screw air compressor products, but also provide professional technical advice and after-sales service to help enterprises to solve various problems encountered in the process of using the equipment. If you have any questions about the working principle of the screw air compressor, product selection, etc., please feel free to contact ZAKF, we will provide you with detailed answers and professional solutions to help enterprises run efficiently.
