Product: 15HP fixed speed belt driven compressor
Application: Food Processing
In the food processing industry, which has strict requirements for hygiene, safety and cost control, from the packaging and aerating of bakery products, the vacuum packaging of meat products to the operation of pneumatic equipment in beverage production lines, a stable and clean air source is the core element to ensure food quality and production efficiency. ZAKF, a brand of Dongguan Jubei Compressor Fittings Co., Ltd, has launched a 15HP fixed speed belt driven compressor, which has become the preferred power equipment for many food processing enterprises due to its excellent performance, significant cost advantage and stable reliability.
In the bakery, the 15HP fixed speed belt driven compressor is responsible for supplying clean compressed air to the packaging machines. The compressor utilizes twin-screw rotors that rotate in precision mesh to achieve efficient gas intake, compression and exhaust through the cyclical change of tooth groove volume. The production manager of a famous bakery company “Jinmayuan” said: "After introducing ZAKF's 15HP fixed speed belt driven compressor, our bread nitrogen filling and packaging process has become more stable, and the purity of nitrogen can be guaranteed, which effectively extends the shelf life of the bread and the products. This has effectively extended the shelf life of our bread and reduced the return rate of our products by 12%." The baking factory of “Sweetie's Place” located in the south of China had frequent malfunctions of the packaging machines due to the unstable air source in the high temperature and humid environment in the summer. The introduction of this compressor not only solved the problem of fluctuating air pressure, but also improved the working environment in the workshop greatly due to the low noise characteristic of the equipment, and increased the satisfaction of the employees significantly. The stable output of the air source ensures the precise operation of the packaging machine and avoids the problems of unstable air pressure leading to poor packaging and air leakage, thus improving the product qualification rate.
In the field of meat processing, vacuum packaging equipment requires high stability of the air source. 15HP fixed speed belt driven compressor closely connects the motor and the host machine through the belt pulley, and continuously provides stable pressure air source for the vacuum packaging machine during the continuous operation. The equipment supervisor of a large meat processing plant, Aji-Mega, shared, "The previous compressor was prone to air pressure fluctuations after a long period of time, resulting in substandard sealing of some of the vacuum bags and a rework rate of up to 8%. Since replacing the compressor with a
ZAKF compressor, the air pressure has remained stable, the rework rate has dropped to almost zero, and productivity has increased dramatically." The “Grassland Shepherd” meat company, when dealing with large-scale holiday orders, the need for 24-hour uninterrupted operation of the equipment, the compressor by virtue of the stability of the performance of the enterprise to help companies to successfully complete the order task, and in the high intensity of the work, the failure rate of the equipment compared with the previous reduction of 60%.
The 15HP fixed speed belt driven compressor adopts a simple industrial frequency motor structure, and the procurement cost is 20%-30% lower than the permanent magnet variable frequency model, which greatly reduces the initial investment of the enterprise's equipment. At the same time, the belt drive system is less costly and easier to maintain than direct connection or gear drive. In daily use, enterprises usually only need to regularly replace the lubricating oil, filter element, and check the belt tightness can be, without the need for complex maintenance operations. The person in charge of a small and medium-sized food processing factory, “Home Made Flavor”, made a calculation: "After using the 15HP fixed speed belt driven compressor, the annual maintenance cost has been reduced by about 35%, which has played a key role in controlling our production costs. This has played a key role in controlling our production costs." The small food enterprise “Tongue Tip Delicious”, in the case of limited budget, after choosing this
15 HP Screw Air Compressor, not only completed the equipment upgrade at a lower cost, but also saved a lot of time and manpower due to the easy maintenance of the equipment, and was able to devote more energy to product development and market expansion. The choice of this 15 HP
Screw Air Compressor has not only resulted in a cost-effective upgrade, but has also saved a lot of time and labor due to the easy maintenance of the equipment.
In addition, the Screw Air Compressor supports unmanned operation, which further saves labor maintenance costs. The stable performance ensures a continuous supply of air, even at night or during holiday periods when continuous production is not required. In the food and beverage production line, 24-hour uninterrupted air supply is crucial to maintain the production rhythm, 15HP fixed speed belt driven compressor by virtue of this advantage, effectively avoiding the production stagnation caused by equipment failure, to create more benefits for the enterprise. "During the summer sales season last year, the company realized full-load operation of the production line through the stable air supply of the compressor, and the output increased by 40% year-on-year without any production stoppage caused by the air supply problem.
