Application: Chemical industry
Chemical production has nearly strict requirements on the stability, reliability and cleanliness of compressed air. From the precise control of pneumatic valves, stable stirring of reaction kettles to the supply of precision instruments, any fluctuation of air source may trigger a chain reaction, affecting product quality and production safety. ZAKF, a brand of Dongguan Jubei Compressor Fittings Co., Ltd, has launched a 150HP frequency
Screw Compressor, which has become the core equipment of chemical enterprises to ensure efficient production with its excellent industrial-grade performance and stable performance.
A large chemical company located in the United States mainly produces high-performance plastic raw materials and fine chemicals. Before the introduction of ZAKF 150HP industrial
Screw Air Compressor, the air compressor used by the enterprise was characterized by frequent fluctuations in air pressure, which led to uneven stirring speed of the reactor, quality deviation of some batches of products, and a high scrap rate of 12%. At the same time, frequent equipment failures led to 20 hours of downtime for maintenance each month, costing as much as $150,000 per year in maintenance costs alone. The production director said helplessly, “The unstable gas source not only increased production costs, but also seriously affected our delivery commitments to customers, in the highly competitive chemical market, we urgently need to change the status quo.”
The ZAKF 150HP IF screw compressor has completely turned around TexChem Industries' production situation. The direct-drive design with twin-screw rotors and precision bearings maintains a stable exhaust capacity of 18m³/min (0.9MPa), which provides stable power for processes such as reactor mixing and pneumatic valve control, and reduces the product reject rate to 4%. The cast iron body and forced lubrication system greatly improve the durability of the equipment, extending the maintenance cycle to more than 6,000 hours, reducing downtime for maintenance by 85%, and saving more than $100,000 per year in maintenance costs. In addition, at full load, the machine is 30% more energy efficient than the previous piston machine, reducing electricity costs by approximately $80,000 per year. Mr. Johnson excitedly shared, “The new compressor runs very quietly, with noise control below 79dB, and the three-stage filtration system ensures compressed air quality, which has increased our productivity by 40%, improved customer satisfaction, and strengthened our competitiveness in the market for high-end chemical products.”
In addition to outstanding performance, the simple and reliable structural design of the ZAKF 150HP IF screw compressor reduces maintenance costs by 30% compared to the IF model. The sturdy body and stable power grid adaptability enable it to run continuously and stably in 24-hour chemical production. Dongguan JOBE Compressor Parts Co., Ltd. provides global after-sales service, including a one-year warranty, sufficient stock of overseas original spare parts, as well as a team of professional engineers to quickly respond to the needs of installation and commissioning, regular maintenance and fault repairs for the chemical industry's safe production of the whole process of escorting.
