Application： food packaging
In the food packaging industry, which has very high requirements for hygiene, safety and production stability, from vacuum packaging, nitrogen preservation to the operation of pneumatic equipment in automated packaging lines, a stable and clean air source is the core element to protect food quality and production efficiency. ZAKF, a brand of Dongguan Jubei Compressor Fittings Co., Ltd, has introduced a 15 hp fixed speed screw air compressor, which has become a trusted air source solution for many food packaging companies due to its high energy efficiency, stability and reliability, and intelligent and convenient advantages.
A food packaging company in Guangdong, China, which mainly provides packaging services for snack foods, sauces and other products, used a traditional air compressor with high energy consumption and large fluctuations in air pressure before the introduction of the ZAKF
15 HP Screw Air Compressor, which not only led to unstable operation of the packaging machine, but also frequently led to problems such as poor sealing of the vacuum packaging, inaccurate nitrogen filling ratio and a high defective rate of 12% of the products. The defective rate was as high as 12%. Mr. Liu, the technical supervisor, said, “In the past, the equipment was noisy and troublesome to maintain, and frequent downtime for maintenance seriously affected the production schedule, and customers complained constantly.”
After replacing the ZAKF 15 hp fixed speed screw air compressor, its high-efficiency mainframe and low-speed design brought significant energy savings, reducing energy consumption by 25% compared to the previous machine. The stable air pressure output (maintained at 0.8 - 1.0 MPa) allows the packaging machine to run more accurately, and the defective rate has dropped to 4%. “This 11 kw screw air compressor operates with very little noise and vibration, and is very stable even when working continuously for a long time.” praised Mr. Liu. Mr. Liu praised, "The intelligent control system adjusts the pressure automatically and monitors the status of the equipment in real time, which makes maintenance operations much simpler. Now our productivity has increased by 30% and customer satisfaction has improved dramatically."
In addition to excellent performance, ZAKF after sales service also gives food packaging companies peace of mind. A one year warranty and an ample stock of original spare parts ensure a quick response for repairs in the event of equipment problems. Jiubei experienced team of engineers also provided professional installation and commissioning services, and developed a regular maintenance plan to further extend the equipment's service life and optimize operational efficiency.
