Lithium Battery / New Energy Industry Air Compressor Solution

Application scenarios:

Lithium Battery / New Energy Industry (Cells, Packets, Energy Storage)

Pain Points:

1. Trace amounts of oil, water, and dust in the air source can cause electrode oxidation, capacity decay, and cell failure, posing a fire risk;
2. 24-hour continuous production results in large fluctuations in air consumption, frequent capacity expansion, and high energy consumption due to frequent loading and unloading of the unit;
3. The workshop operates at a constant temperature and low humidity, and ordinary dryers fail to meet dew point standards;
4. High energy consumption of the air compressor station leads to direct waste of waste heat;
5. Cleanliness requirements are ISO 8573-1 Class 0, and post-treatment of micro-oil machines is difficult to meet.

Solutions:

1. The main equipment uses a completely oil-free screw air compressor, eliminating lubricant contamination;
2. It is equipped with a zero-air-consumption compression heat adsorption dryer, ensuring a stable low dew point of -40℃;
3. Permanent magnet frequency conversion + multi-unit control, N+1 redundancy backup, avoiding gas outages during downtime;
4. A waste heat recovery system is added to recover compression heat for workshop heating and process hot water; Four-stage sterile precision filtration, with an ultra-fine oil and dust removal filter added at the end.

Core Advantages

01 Oil-free at the source combined with multi-stage ultra-clean filtration meets ISO 8573-1 Class 0 standards, eliminating the risk of battery cell scrapping due to contamination.

02 Zero-purge heat-of-compression dryer ensures a stable, ultra-low dew point of -40°C, meeting the rigorous constant-temperature and low-humidity requirements of lithium-ion battery workshops.

03 Permanent magnet variable frequency drive and N+1 multi-unit coordinated control address air demand fluctuations and high energy consumption from frequent loading/unloading, ensuring an uninterrupted air supply.

04 End-to-end intelligent monitoring provides early warnings of air supply anomalies, preventing losses associated with mass scrapping of battery cells.

05 Waste heat recovery system transforms waste into a resource, significantly reducing the factory's heating energy consumption.

06 Suitable for the entire lithium-ion battery industry chain, compatible with all processes including cell manufacturing, battery pack assembly, and energy storage module production.

Need a custom air compression solution?

Our engineering team can provide professional selection solutions based on your industry needs.

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