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Products> Vacuum Pump> Dry Screw Vacuum Pump> 5.5KW Oil free Dry screw vacuum pump
5.5KW Oil free Dry screw vacuum pump

5.5KW Oil free Dry screw vacuum pump

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    Model No.VPS-C200

    BrandZAKF

    OriginDongguan, Guangdong

    CertificationCE Certification

    Description
    aerial documentary of industrial plant area
    00:28
    Product Description
     
    Screw Vacuum Pump is vacuum Performance Synergy: Precisely Matching with High-Power Screw Compressors to Ensure Production Efficiency
     
    The core requirement for foreign customers purchasing 5.5kW dry screw vacuum pumps is to ensure they form an efficient "power-vacuum" synergy with 30hp, 40hp, and 50hp screw compressors, avoiding compressor overload or insufficient vacuum efficiency due to performance mismatch. This dimension focuses on pumping speed compatibility, vacuum range, and pressure stability.
     
    1. Precise Matching of Pumping Speed ​​and Compressor Power
     
    High-power screw compressors of varying horsepower meet different production scales and require matching vacuum pumps with matching pumping speeds. For 30-horsepower screw air compressors (commonly used in medium-sized lithium battery material drying and automotive parts pre-painting applications), a foreign customer requested a 5.5kW Dry Screw Vacuum Pump with a stable rated pumping speed of 25-35m³/h and a pumping speed adjustment range of 10%-100%. This speed can be flexibly adjusted based on the 30-horsepower compressor's exhaust volume (approximately 3.8-4.5m³/min). This ensures a uniform vacuum level within the drying chamber, avoiding extended drying cycles due to insufficient pumping speed or excessive compressor load due to excessive pumping speed.
     
    For medium- to large-scale applications using 40-horsepower screw air compressors (such as chemical intermediate distillation and photovoltaic module lamination), customers are particularly concerned about the Vacuum Pump's variable load pumping speed responsiveness. The Screw Dry Vacuum Pump was required to receive compressor load signals via the PLC system. When a 40-horsepower air compressor's load increases from 60% to 100% (approximately 5.0-5.8 m³/min) due to production demand, the vacuum pump's pumping speed could increase from 15 m³/h to 38 m³/h within 30 seconds, synchronizing with the compressor's compressed air output. This ensured a stable vacuum level of 5-10 Pa during the distillation process, preventing product purity degradation due to vacuum fluctuations.
     
    Oil-free two stage screw vacuum pump
    For high-load applications driven by 50-horsepower screw air compressors (such as large-scale pharmaceutical freeze-drying production lines and semiconductor wafer coating), customers had stringent requirements for high vacuum pumping speed stability. The vacuum pump needs to be able to stably achieve a high vacuum degree below 1Pa at a power of 5.5kW, and maintain a pumping speed of ≥28m³/h within this vacuum range. It should be compatible with the high flow output of a 50-horsepower air compressor (exhaust volume of approximately 6.2-7.0m³/min) to ensure rapid removal of moisture from the freeze-drying chamber and no impurity interference during wafer coating, while also avoiding production batch scrapping due to fluctuations in pumping speed.
    Q1. What is a dry screw vacuum pump and how does it work? +

    It is a dry-running vacuum pump in which two intermeshing screw rotors rotate in opposite directions without touching each other or the housing. Gas is trapped and compressed along the screw profile and discharged, with no oil, water or other sealing fluid in the process chamber — delivering deep, clean vacuum while handling vapors and particulates that would damage other pump types.

    Q2. Which applications is it used for? +

    It is the preferred choice for demanding processes: chemical and pharmaceutical distillation, solvent recovery and drying, reactor evacuation, semiconductor and electronics manufacturing, PET and film production, vacuum packaging, food processing, heat treatment, vacuum metallurgy and petrochemical plants — anywhere corrosive or condensable gases meet strict vacuum requirements.

    Q3. What ultimate vacuum can it achieve? +

    Two-stage dry screw pumps typically reach an ultimate pressure of about 0.1–0.5 mbar (10–50 Pa), covering most industrial processes. Combined with a roots booster, levels below 0.01 mbar can be achieved where required.

    Q4. What pumping speed ranges do you offer? +

    Our dry screw pumps cover a wide range from about 50 to 1,000 m³/h, from pilot-scale units to large industrial packages. Provide your chamber volume, process pressure, gas composition and cycle time, and we will size the optimum configuration.

    Q5. Why choose dry screw instead of oil-sealed pumps? +

    Dry screw pumps eliminate oil contamination, oil changes and disposal cost, and they handle aggressive, condensable or particle-laden gases far better. They also achieve deep vacuum with a single robust machine, reducing the need for complex multi-stage oil systems.

    Q6. Can it handle corrosive or solvent-laden gases? +

    Yes — this is its key advantage. The screw rotors are available with corrosion-resistant coatings (e.g. NiResist or PTFE-based treatments) and the design tolerates condensable vapors, so it can pump solvents, acids and other aggressive media with proper configuration. We select the rotor material and coating based on your gas analysis.

    Q7. How does it compare with other dry pumps like claw or vane types? +

    Compared with dry claw or vane pumps, screw pumps deliver deeper ultimate vacuum, higher compression ratio and better tolerance of particles and condensate, with fewer moving contact parts. They are more robust for harsh processes, at a somewhat higher cost — the right choice when reliability and process safety matter most.

    Q8. What maintenance does it require? +

    Maintenance is low: no oil to change. Routine work covers periodic inspection of the rotors and housing for deposits, cleaning the inlet filters and condensate drains, and checking the cooling circuit. For fouling processes we can provide cleaning access and recommended service intervals to maximize uptime.

    Q9. How is the pump cooled? +

    The pump has a closed cooling circuit — typically water-cooled, with air-cooled versions available — maintaining stable rotor clearances and performance under continuous duty. We configure the cooling type and capacity for your ambient and process conditions.

    Q10. How noisy is it? +

    Dry screw pumps operate quietly for their size — typically 68–78 dB(A) depending on model — with enclosed versions and silencers available for noise-sensitive installations.

    Q11. Can it handle condensation and liquid slugs? +

    Yes, the screw design tolerates condensation and small amounts of liquid without damage, and an integrated condensate separator and drain protect the pump during vapor-laden processes. For processes with heavy condensation we recommend a condenser upstream and our condensate management options.

    Q12. Does it have an intelligent control system? +

    Yes. Units feature PLC control with touchscreen: start/stop, pressure and temperature monitoring, anti-coking/solvent flushing sequences, alarm management and remote communication (Modbus/Profibus or cloud) for integration with your plant control system.

    Q13. Can it work in hazardous or ATEX areas? +

    Yes. We offer versions with flameproof motors and ATEX/IECEx-certified options for explosive atmospheres, configured to your zone classification. Confirm your area classification and gas group, and we will supply the compliant package with certification.

    Q14. Do you support customization and OEM/ODM? +

    Yes. As the manufacturer, we customize voltage/frequency, rotor material and coating, cooling type, control and communication protocols, skid-mounted packages with condensers and traps, color and branding, plus OEM/ODM with your logo and documentation.

    Q15. What certifications do you hold and what is the lead time? +

    Our factory is ISO 9001 certified and pumps carry CE certification; ATEX/IECEx and other certificates are available for your market. Standard models ship within 20–40 days after order confirmation, customized or certified units 40–70 days, export-packed for sea or air freight.

    Q16. What warranty and after-sales support do you provide? +

    We offer a 12–24 month warranty, 24/7 remote technical support with online diagnostics, installation and commissioning guidance, operator and maintenance training, and long-term spare parts and service supply — typically dispatched within 3–7 days — backed by a global service network where available.

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