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Category: Adsorption Dryer
Products> Air Dryer> Adsorption Dryer> 1-150M3/Min NO heat Adsorption Dryer for Industrial Use
1-150M3/Min NO heat Adsorption Dryer for Industrial Use

1-150M3/Min NO heat Adsorption Dryer for Industrial Use

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    Model No.YX-50

    BrandZAKF

    OriginDongguan, Guangdong

    CertificationCE Certification

    Description
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    00:28
    Product Description
     
    Rated Processing Air Flow 1-150m3/min
    Inlet Pressure 0.45-1.0Mpa(0.7Mpa)
    Inlet temperature ≤40°C (38°C)
    Inlet Oil Content ≤0.08ppm(0.1mg/m3)
    Dust Grain Diameterin Outlet Air ≤60um
    Average Regenerate Air Flow 10%-22% rated processing air flow
    Dust Grain Diameterin Outlet Air -20°C~-40°C
    Pressure Drop ≤0.021 Mpa
    Absorbate Activated aluminium oxide、molecular sieve
    Regeneration Method Regeneration Method:Normal-heating
    Working Method Auto switch of two towers for 4 minor10 min,Continuous operation
    Control Method PLC control, 60min cycle of loop
    Installation Indoor,non-basis installation allowed
    Power Supply 1Ph/220V/50Hz
     

    Product Description

    ZAKF heatless desiccant Air Dryer is a high-efficiency compressed air purification equipment adopting pressure swing adsorption (PSA) technology. Equipped with dual-tower structure, it utilizes high-quality activated alumina and molecular sieve adsorbents to physically absorb moisture from compressed air. Without external heating source, one tower performs drying adsorption under working pressure while the other realizes desorption and regeneration with partial dry air. The automatic cyclic switching operation ensures continuous and stable supply of dry compressed air. Featuring robust all-steel frame, standardized piping and intelligent control system, this dryer achieves stable pressure dew point as low as -40℃~-60℃, effectively removing water vapor from compressed air to guarantee clean and dry air source for industrial pneumatic systems.
     

    Application Scenarios

    ZAKF heatless desiccant air dryers are widely applied in industries requiring high-purity dry compressed air, suitable for intermittent and continuous production conditions:
    • Pharmaceutical & Food Industry: Meet GMP production standards, eliminate moisture contamination, ensure sterile and dust-free production environment for pharmaceutical processing, food packaging and filling lines.
    • Aerospace & Military Industry: Applied in pneumatic control systems of precision parts, preventing valve stagnation and component damage caused by moisture icing under low-temperature conditions.
    • Automobile & Machinery Manufacturing: Used for auto parts processing, pneumatic tool operation and welding equipment, avoiding pipeline corrosion and equipment failure induced by humid air.
    • Electronic & Semiconductor Industry: Prevent static electricity and circuit damage caused by moisture, ensuring stable operation of precision electronic production and testing equipment.
    • General Industrial Manufacturing: Adapt to small and medium-sized factories with limited installation space, applicable to common pneumatic pipelines, spraying and packaging production lines.

    Core Selling Points

    • Stable Drying Performance: Optimized adsorption tower structure extends the contact time between air and adsorbent. Extra 30% adsorbent is configured to compensate for natural aging, maintaining long-term stable low dew point and consistent air drying quality.
    • Energy-saving & Safe Operation: Heatless regeneration design requires no heating device, lowering overall energy consumption. Simple internal structure reduces failure rate, with low carbon emission and safe operation without overheating risks.
    • Compact & Easy Installation: Integrated modular dual-tower design minimizes floor area, only 50% space of traditional dryers. It supports flexible pipeline layout and is easy to install without complicated construction.
    • Intelligent & Low Maintenance: Equipped with an intelligent automatic control system, supporting one-click start-stop and fault self-diagnosis. The adsorbent service life reaches 3-5 years, with long maintenance cycle and low daily labor & replacement cost.
    • Durable & Customizable: Thickened steel shell and high-pressure resistant pipelines enhance corrosion resistance and service life. Custom parameters such as working pressure and air handling capacity are available to meet diverse industrial demands.
    Q1. What is an adsorption (desiccant) dryer and how does it work? +

    It is a compressed air dryer that removes moisture using desiccant media such as activated alumina or molecular sieves. Air passes through a vessel filled with desiccant, which adsorbs the water vapor and delivers very dry air; while one vessel dries, the other is regenerated, so the two towers alternate automatically to provide a continuous supply of dry air.

    Q2. What dew point can it achieve? +

    Adsorption dryers deliver pressure dew points from −20°C down to −40°C or even −70°C, depending on the desiccant and configuration. Choose the grade that matches your process: −20°C for general low-humidity needs, −40°C for food, electronics and pneumatics, and −70°C for critical applications such as instrument air, semiconductor and pharmaceutical processes.

    Q3. Which applications need an Adsorption Dryer? +

    Any process requiring very dry air that a refrigerated dryer cannot provide: pneumatic instrumentation and control systems, food and beverage processing, electronics and semiconductor manufacturing, pharmaceutical and biotechnology, powder conveying, chemical plants, textile, outdoor pipelines in cold climates, and compressed air stored in remote lines where freezing must be avoided.

    Q4. What regeneration types do you offer? +

    We offer heatless (pressure swing) dryers with no heating — simple and reliable, using purge air; heated (micro-heated) dryers that use a heater to regenerate with lower purge loss; and heat-of-compression dryers that recover compressor waste heat for zero additional energy. We help you choose the most economical type based on your running hours and energy price.

    Q5. What is purge air loss and how does it affect running cost? +

    Purge air is a portion of dried air used to regenerate the desiccant and is exhausted — typically 5–15% of rated flow depending on type. Lower purge designs (heated or heat-of-compression) cost more upfront but save energy over time. For a 24/7 plant, we calculate the lifetime cost of purge loss for each type so you can choose wisely.

    Q6. How do I select the right size? +

    Sizing considers air flow, working pressure, inlet air temperature, ambient temperature, and the required outlet dew point. Higher inlet temperature reduces capacity, so dryers are often rated with a pre-dryer or aftercooler upstream. Send us your compressor and site data and we will size the correct model with a safety margin.

    Q7. Do I need a refrigerated dryer before the adsorption dryer? +

    Yes, in most cases. Cooling the air first with a refrigerated dryer or aftercooler removes bulk moisture and heat before the adsorption stage, protecting the desiccant and reducing purge load. A combined package — refrigerated pre-dryer + adsorption dryer — is the standard, most economical configuration.

    Q8. How often must the desiccant be replaced? +

    Desiccant life depends on inlet conditions and regeneration quality — typically 3–5 years for activated alumina and 2–4 years for molecular sieves under proper operation. We supply genuine desiccant refill kits and a simple replacement procedure, and the pressure dew point monitor tells you when the desiccant is degrading.

    Q9. What maintenance does it require? +

    Routine maintenance covers the inlet filters, automatic drains, valves and desiccant inspection on schedule; the control system prompts service reminders. Heated types additionally need heater element checks. With an annual service kit, these dryers run reliably for many years.

    Q10. How much pressure drop does it add? +

    A well-designed adsorption dryer adds a pressure drop of roughly 0.15–0.3 bar at rated flow through the vessels and internals. We publish the pressure drop curve for every model so you can account for it in system design.

    Q11. Do you offer dew point monitoring and energy saving control? +

    Yes. Optional dew point sensors provide continuous outlet monitoring with alarms, and dew-point-dependent control (DPC) automatically switches the dryer into standby or extends cycle time when air demand or humidity is low — reducing purge loss and energy consumption by up to 30–50% under light load.

    Q12. What are the installation requirements? +

    Place the dryer on a level floor with service clearance, connect it downstream of the pre-treatment (receiver, refrigerated dryer or aftercooler), and provide power and drain connections. Adsorption dryers are floor-standing units; we supply installation and commissioning manuals and offer remote start-up guidance.

    Q13. Can it operate in hot or cold environments? +

    Standard units operate in ambient temperatures of roughly 5–45°C. In very cold climates, ensure drains and piping are frost-protected; in hot, humid sites, correct pre-drying is essential. We confirm site conditions and configure protection accordingly.

    Q14. Do you support customization and OEM/ODM? +

    Yes. As the manufacturer, we customize voltage/frequency, control systems (PLC, DPC, communication protocols), vessel materials and pressure rating,skid-mounted packages, color and branding, plus OEM/ODM with your logo and documentation.

    Q15. What certifications do you hold and what is the lead time? +

    Our factory is ISO 9001 certified and units carry CE certification; pressure vessel certification is available where required by your market. Standard models ship within 10–25 days after order confirmation, customized units 25–45 days, export-packed for sea or air freight.

    Q16. What warranty and after-sales support do you provide? +

    We offer a 12–24 month warranty, 24/7 remote technical support,installation and commissioning guidance, desiccant and parts supply for over 10 years — typically dispatched within 3–7 days —to keep your dry air supply running without interruption.

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